Makestation Packing Workstations
Modular, Ergonomic Packing Stations Designed Around Your Operation — UK Made, Delivered and Installed in Six Weeks
Severn Packaging supplies Makestation modular packing workstations — UK-manufactured ergonomic pack benches designed for warehousing, fulfilment, distribution and contract packing environments. Available in 900mm, 1200mm and 1800mm widths with a full range of accessories and roller conveyors, Makestation workstations can be specified as standalone pack benches or configured to mount AirWorks, Protega and Hexafil protective packaging systems directly at the work surface. Every installation includes a design consultation and 3D CAD layout, manufactured and installed within six weeks of order.
Lead Time
6 Weeks
From order to installation
Three Width Options
900mm, 1200mm and 1800mm units
Compatible With Protective Packaging Systems
Mount AirWorks, Protega and Hexafil systems directly
UK Made, 6-Week Lead Time
Manufactured in Salisbury, delivered and installed
Hyper-Shredder Cardboard Shredder
Convert Waste Cardboard Into Protective Packaging Material — Reduce Void Fill Costs and Eliminate Plastic
The Hyper-Shredder is a cardboard shredder that converts waste cardboard boxes and packaging directly into protective void fill material — replacing plastic packing peanuts, polystyrene chips, bubble wrap and air bags with a 100% recyclable cardboard alternative produced from your own waste stream. Available in NET, CHIP and STRIP output formats and two machine sizes, the Hyper-Shredder delivers an immediate reduction in packaging spend and a significant step toward plastic-free packing operations.
Void Fill
From Your Waste
Cardboard in, packaging out
Three Output Formats
NET, CHIP and STRIP — one machine, multiple applications
Replaces Plastic Void Fill
Net, chip and strip formats replace peanuts, bubble wrap and polystyrene
Bench-Top & Floor-Standing
Compact 1HP and heavy-duty 3HP models
Auto Hexafil Paper Void Fill Machine
Automatic On-Demand Paper Void Fill — Replace Plastic Loose Fill With Recyclable Honeycomb Paper
The Auto Hexafil is an automatic paper void fill machine that dispenses Hexafil honeycomb paper void fill on demand at the pack bench. Replacing plastic foam chips, loose fill and air pillows with a 100% recyclable paper alternative, the Auto Hexafil delivers fast, consistent box filling without manual tearing, cutting or crumpling — improving pack bench throughput while supporting sustainability targets.
Material
100% Paper
Honeycomb void fill, on demand
Automatic Paper Void Fill
On-demand, hands-free dispensing
Hexagonal Cell Structure
Superior cushioning and load distribution
100% Recyclable
Replaces plastic loose fill and foam
Protega Protect Paper Cushioning Dispenser
Replace Bubble Wrap With On-Demand Recyclable Paper Cushioning at the Pack Bench
The Protega Protect is a compact, mechanical paper cushioning dispenser that delivers on-demand protective paper at the packing bench — replacing bubble wrap and foam wrap with a 100% recyclable paper alternative. Available in 125mm and 200mm widths to suit different product sizes and packing requirements, the Protega Protect requires no power connection and integrates into any packing area without layout changes. A straightforward switch from plastic to paper that operators can adopt immediately.
Material
100% Paper
Recyclable bubble wrap replacement
Two Width Options
125mm and 200mm dispensers available
100% Paper, 100% Recyclable
Plastic-free surface protection
No Power Required
Purely mechanical bench-top dispensing
AirWorks CIRRUS Delivery Systems
Modular Air Cushion Delivery for Single Packing Benches to Multi-Station Fulfilment Operations
AirWorks CIRRUS delivery systems are modular accessories that work with the CIRRUS inflatable packaging machine to deliver air cushions directly to the packing bench — automatically, efficiently and with minimal operator involvement. From the simple Portable rollable stand for flexible single-bench use, to the EasyBox automatic bench-top supply system, the Docking Station for centralised multi-station supply and the Twister for pre-made cushion roll transport, every CIRRUS delivery system is designed to improve ergonomics, reduce replenishment time and increase packing throughput.
Stations
Up to 16
Supplied from one machine
CIRRUS Portable Stand
Mobile, flexible single-bench setup
CIRRUS EasyBox
Automatic cushion supply to one station
CIRRUS Docking Station
Centralised supply to multiple stations
AirWorks CIRRUS Inflatable Packaging Machine
On-Demand Air Cushion Inflation — Virtually Maintenance Free, Made in Germany
The AirWorks CIRRUS is a high-performance inflatable packaging machine that produces protective air cushions on demand at the pack bench. Available in three configurations — CIRRUS Vario, CIRRUS Maxx and CIRRUS Plus — the same core machine handles film widths from 230mm up to 800mm, making it suitable for everything from lightweight void fill to large-format protective cushioning. The patented sealing process uses no Teflon tape and no knives, making the CIRRUS virtually maintenance free and significantly cheaper to run than competing machines.
Maintenance
Near Zero
No Teflon tape. No knives.
No Teflon Tape or Knives
Patented sealing — virtually maintenance free
Three Film Width Options
Vario 230mm, Maxx 400mm, Plus 800mm
Made in Germany
Recycled aluminium, built to last
Robot S7 Robot Pallet Wrapper
Autonomous Pallet Wrapping Without Fixed Installation — Wrap Pallets Anywhere in Your Warehouse
The Robot S7 is an autonomous robot pallet wrapper from Robopac that wraps pallets wherever they are in the warehouse — with no fixed installation, no structural modifications and no dedicated wrapping station required. Battery powered and self-charging, the Robot S7 navigates independently around each pallet and delivers a consistent, professional stretch film wrap — eliminating manual hand wrapping and the health and safety risks that come with it.
Installation
None Required
Wraps pallets anywhere
No Fixed Installation
Wraps pallets anywhere in the warehouse
Battery Powered & Self-Charging
Continuous operation, no downtime
Reduces Manual Handling
Removes operator wrapping from the process
Masterwrap XL Rotary Arm Pallet Wrapper
Heavy-Duty Rotary Arm Wrapping for Unstable, Tall and High-Volume Pallet Loads
The Masterwrap XL is a heavy-duty rotary arm pallet wrapper from Robopac, designed for operations where load characteristics or throughput requirements make a turntable wrapper unsuitable. The rotating arm moves around a stationary pallet — eliminating the risk of load movement during wrapping and making it the right choice for tall, top-heavy, fragile or heavy loads. Built for demanding industrial environments with full conveyor integration capability.
Format
Rotary Arm
Pallet stays still — arm rotates
Stationary Pallet Wrapping
Arm rotates — pallet stays still
Heavy-Duty Construction
Built for demanding industrial environments
Suits Tall & Unstable Loads
No pallet rotation required
Masterplat PGS Low Profile Turntable Pallet Wrapper
Floor-Level Pallet Wrapping for Conveyor Integration and Low-Level Loading Operations
The Masterplat PGS is a low profile turntable pallet wrapper from Robopac, designed for operations where floor-level pallet loading or conveyor line integration makes a standard-height turntable impractical. With a low profile turntable platform, powered pre-stretch film carriage and programmable wrap cycles, the PGS delivers the same consistent wrapping performance as the Masterplat — in a format built for automated despatch lines and height-restricted environments.
Profile
Low Level
Floor-level turntable platform
Low Profile Turntable
Flush-to-floor loading, no ramp required
Conveyor Compatible
Inline integration with packing lines
Pre-Stretch Film Carriage
Reduces film consumption per pallet
Masterplat Turntable Pallet Wrapper
Fast, Reliable Turntable Pallet Wrapping for Warehousing and Distribution
The Masterplat is a high-performance turntable pallet wrapper from Robopac, designed to deliver fast, consistent load stabilisation across warehousing, distribution and manufacturing environments. With a powered pre-stretch film carriage, programmable wrap cycles and speeds of up to 40 pallets per hour, the Masterplat is the benchmark turntable pallet wrapping machine for medium to high-volume operations.
Output
Up to 40/hr
Pallets wrapped
Up to 40 Pallets/Hr
High-speed turntable wrapping
Pre-Stretch Film Carriage
Reduces film consumption per pallet
Programmable Wrap Cycles
Consistent results on every pallet
Severn HT Shrink Tunnel
The Essential Second Half of Every Shrink Wrapping System
The Severn HT is a high-performance shrink tunnel designed to work in line with L-sealers, side sealers and sleeve wrappers — delivering the controlled heat that shrinks film tightly around every pack. Available in a range of sizes and conveyor speeds to suit different product dimensions and throughput requirements, the HT completes the shrink wrapping process with a consistent, professional finish on every pack.
Finish
Professional
Tight, consistent shrink on every pack
Works With All Severn Sealers
LS, SS and SW compatible
Adjustable Temperature & Speed
Optimised for every product and film
Multiple Tunnel Sizes
Suits a wide range of product dimensions
Severn SW Sleeve Wrapper
Automatic Sleeve Wrapping for Multipacks, Bundles and High-Speed Secondary Packaging
The Severn SW is an automatic sleeve wrapper designed for high-speed secondary packaging applications — multipacking, bundling and tray overwrapping. Using centrefold shrink film, the SW forms a sleeve around the product or group of products before passing through a shrink tunnel, producing a tight, professional bundle pack at high speed. Ideal for food and beverage, FMCG, print and manufacturing operations running secondary packaging lines.
Application
High Speed
Automatic sleeve wrapping
Automatic Sleeve Formation
Continuous high-speed bundle wrapping
Multipack & Bundle Ready
Groups, trays and secondary packs
Production Line Integration
Inline conveyor-fed operation
Severn SS Side Sealer Shrink Wrapping Machine
High-Speed Continuous Flow Shrink Wrapping for Production Line Integration
The Severn SS is a high-speed side sealer shrink wrapping machine designed for continuous flow wrapping of products on a production line. Unlike an L-sealer, the SS wraps products as they pass through on a conveyor — making it ideal for high-volume operations where throughput, consistency and line integration are the priority. Compatible with centrefold POF shrink film and designed to pair with the Severn HT shrink tunnel.
Format
Continuous Flow
Non-stop production line wrapping
Continuous Flow Operation
Non-stop wrapping on a production line
Higher Throughput Than L-Sealers
Built for high-volume environments
Production Line Integration
Inline conveyor-fed operation
Severn LS L-Sealer Shrink Wrapping Machine
Fast, Professional Shrink Wrapping for Medium to High-Volume Production Lines
The Severn LS is a high-performance L-sealer shrink wrapping machine that seals and trims centrefold POF shrink film around a product in a single action, producing a clean, professional finish ready for the shrink tunnel. Available in manual, semi-automatic and fully automatic configurations, the LS suits a wide range of throughput requirements — from small production runs to high-speed integrated packing lines.
Output
Up to 200/hr
Product dependent
Up to 200 Packs/Hr
High-speed shrink wrapping output
Manual to Fully Automatic
Configurations to suit every throughput
POF Shrink Film Compatible
Clean, high-clarity retail finish
Severn CS Chamber Sealer
Compact, Versatile Heat Sealing for Small-Batch and Retail Shrink Wrapping Applications
The Severn CS is a compact chamber sealer designed for low-to-medium volume shrink wrapping where a clean, professional seal is required without the footprint or cost of a full L-sealer system. Ideal for retail, artisan food production, gift packaging and small-batch manufacturing, the CS delivers a reliable heat seal on POF and PVC shrink film — producing a professional finished pack at the bench.
Footprint
Compact
Bench-top chamber sealing
Compact Bench-Top Design
Minimal footprint, easy to position
POF & PVC Compatible
Flexible film options
Clean Professional Seal
Consistent results on every pack
Cardboard Shredders
Convert Waste Cardboard Into Protective Packaging and Cut Packaging Costs to Zero
Hyper-Shredder cardboard shredding machines convert waste cardboard boxes into high-quality protective packaging material at the pack bench. By turning cardboard you already receive into void fill and cushioning, you eliminate the cost of bought-in packaging materials while reducing waste disposal costs at the same time — a genuinely circular packaging solution.
Material Cost
Zero
Uses your own waste cardboard
Zero Material Cost
Uses waste cardboard already on site
Reduces Waste Disposal Costs
Less cardboard waste to collect and remove
Fully Circular Solution
100% on-site waste-to-packaging process
Paper Void Fill Systems
Fast, Sustainable Void Fill That Replaces Plastic and Reduces Packaging Waste
Protega paper void fill systems deliver fast, consistent void filling at the pack bench using 100% paper-based materials. Designed as a direct replacement for plastic loose fill and foam, our systems help businesses reduce packaging waste, meet sustainability targets and maintain throughput — without compromising on protection or pack bench efficiency.
Material
100% Paper
Fully recyclable void fill
100% Paper-Based
Fully recyclable, plastic-free void fill
Fast Pack Bench Operation
Consistent output with minimal operator input
Reduces Plastic Packaging
Supports sustainability and compliance targets
Automation & Infeed Systems
Integrate Counting, Weighing and Feeding Into Your Bagging System for Faster, More Accurate Packing
Severn Packaging supplies a range of automation and infeed systems designed to integrate directly with the SEVERN-DT tabletop bagging machine. From counting conveyors and weigh scales to automatic bowl feeders, our infeed systems automate product presentation into the bagging machine — reducing operator input, improving packing speed and delivering more consistent, accurate pack quantities.
Operator Input
Reduced
Automated product presentation
Counting Conveyors
Automated count and present into the bagger
Weigh Scales
Accurate dispensing by weight
Bowl Feeders
Continuous automated part feeding
SEVERN-MF E-Commerce Bagging System
High-Speed Film Bagging for E-Commerce Fulfilment — Sized to Every Product, Waste Reduced on Every Pack
The SEVERN-MF is a fully automatic e-commerce bagging system that uses centrefold film rather than pre-made bags to create a pack sized precisely to each product. By automatically sealing and cutting the film around the item, it eliminates wasted material, reduces pack size and lowers shipping costs — making it the ideal solution for high-volume e-commerce and fulfilment operations looking to improve efficiency and reduce packaging spend.
Pack Size
Product Sized
Automatic film sizing on every pack
Automatic Film Sizing
Creates a pack sized to each product
Reduces Material Waste
No excess film or pre-made bag inventory
High-Speed Throughput
Built for high-volume fulfilment operations
SEVERN-DT Tabletop Bagging Machine
Replace Manual Packing with a Fast, Cost-Effective Tabletop Automatic Bagging System
The SEVERN-DT is a high-performance tabletop bagging machine built to increase packing speed and reduce manual handling. Using pre-opened bags on a roll, it delivers fast, consistent results in a compact footprint—while remaining flexible enough to run both poly and paper and integrate with automated infeed systems as your operation grows.
Throughput
30 bags/min
Product dependent
Throughput
Up to 30 bags per minute (product dependent)
Material Flexibility
Runs poly and paper bags
Automation Ready
Compatible with infeed systems
Why Operations Choose the AirWorks CIRRUS Machine
On-Demand Inflation at the Pack Bench — The CIRRUS machine inflates air cushion film on demand, eliminating the need to store pre-made void fill and freeing up valuable warehouse space.
On-Demand Inflation at the Pack Bench — The CIRRUS machine inflates air cushion film on demand, eliminating the need to store pre-made void fill and freeing up valuable warehouse space.
On-Demand Inflation at the Pack Bench — The CIRRUS machine inflates air cushion film on demand, eliminating the need to store pre-made void fill and freeing up valuable warehouse space.
On-Demand Inflation at the Pack Bench — The CIRRUS machine inflates air cushion film on demand, eliminating the need to store pre-made void fill and freeing up valuable warehouse space.
See the CIRRUS Inflatable Packaging Machine in Action
Watch how the CIRRUS machine inflates air cushions on demand at the pack bench, and how it integrates with CIRRUS delivery system accessories for single and multi-station packing operations.
Key Features of the AirWorks CIRRUS Machine
One core machine platform, three film width configurations — all sharing the same patented sealing process, touch display and modular accessory compatibility.
- Patented sealing process — no Teflon tape, no knives, no conventional wear parts
- CIRRUS Vario — processes film up to 230mm wide for lightweight void fill and air pillow applications
- CIRRUS Maxx — processes film up to 400mm wide for larger cushions and higher-output operations
- CIRRUS Plus — processes film up to 800mm wide for large-format cushioning and SoftLayer wrapping applications
- Adjustable fill level and welding temperature for precise control across different film types
- Adjustable fill level and welding temperature for different film types and applications
- Touch display with intuitive controls — minimal operator training required
- Compatible with the full range of CIRRUS delivery system accessories
- Made from recycled aluminium — sustainable construction
- UK supply, installation and aftercare support from Severn Packaging
Technical Specifications
Ideal for E-Commerce, Fulfilment, Distribution, Manufacturing and Contract Packing
The CIRRUS machine range is suited to any packing operation where on-demand protective packaging is needed — from single pack bench setups to fully automated multi-station environments.
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Looking to improve your packing process?
Speak to our team about your application, request samples or arrange a demo. We’ll review your current process and show you exactly where you can improve speed, protection and efficiency.
Free packaging review & audit
Free packaging review & audit
Free packaging review & audit
01527 088 109
