Packing Workstations

Makestation Packing Workstations

Modular, Ergonomic Packing Stations Designed Around Your Operation — UK Made, Delivered and Installed in Six Weeks

Severn Packaging supplies Makestation modular packing workstations — UK-manufactured ergonomic pack benches designed for warehousing, fulfilment, distribution and contract packing environments. Available in 900mm, 1200mm and 1800mm widths with a full range of accessories and roller conveyors, Makestation workstations can be specified as standalone pack benches or configured to mount AirWorks, Protega and Hexafil protective packaging systems directly at the work surface. Every installation includes a design consultation and 3D CAD layout, manufactured and installed within six weeks of order.

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Lead Time

6 Weeks

From order to installation

CE Marked

Three Width Options

900mm, 1200mm and 1800mm units

Compatible With Protective Packaging Systems

Mount AirWorks, Protega and Hexafil systems directly

UK Made, 6-Week Lead Time

Manufactured in Salisbury, delivered and installed

Cardboard Shredder

Hyper-Shredder Cardboard Shredder

Convert Waste Cardboard Into Protective Packaging Material — Reduce Void Fill Costs and Eliminate Plastic

The Hyper-Shredder is a cardboard shredder that converts waste cardboard boxes and packaging directly into protective void fill material — replacing plastic packing peanuts, polystyrene chips, bubble wrap and air bags with a 100% recyclable cardboard alternative produced from your own waste stream. Available in NET, CHIP and STRIP output formats and two machine sizes, the Hyper-Shredder delivers an immediate reduction in packaging spend and a significant step toward plastic-free packing operations.

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Void Fill

From Your Waste

Cardboard in, packaging out

CE Marked

Three Output Formats

NET, CHIP and STRIP — one machine, multiple applications

Replaces Plastic Void Fill

Net, chip and strip formats replace peanuts, bubble wrap and polystyrene

Bench-Top & Floor-Standing

Compact 1HP and heavy-duty 3HP models

Paper Void Fill Machine

Auto Hexafil Paper Void Fill Machine

Automatic On-Demand Paper Void Fill — Replace Plastic Loose Fill With Recyclable Honeycomb Paper

The Auto Hexafil is an automatic paper void fill machine that dispenses Hexafil honeycomb paper void fill on demand at the pack bench. Replacing plastic foam chips, loose fill and air pillows with a 100% recyclable paper alternative, the Auto Hexafil delivers fast, consistent box filling without manual tearing, cutting or crumpling — improving pack bench throughput while supporting sustainability targets.

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Material

100% Paper

Honeycomb void fill, on demand

CE Marked

Automatic Paper Void Fill

On-demand, hands-free dispensing

Hexagonal Cell Structure

Superior cushioning and load distribution

100% Recyclable

Replaces plastic loose fill and foam

Paper Cushioning Dispenser

Protega Protect Paper Cushioning Dispenser

Replace Bubble Wrap With On-Demand Recyclable Paper Cushioning at the Pack Bench

The Protega Protect is a compact, mechanical paper cushioning dispenser that delivers on-demand protective paper at the packing bench — replacing bubble wrap and foam wrap with a 100% recyclable paper alternative. Available in 125mm and 200mm widths to suit different product sizes and packing requirements, the Protega Protect requires no power connection and integrates into any packing area without layout changes. A straightforward switch from plastic to paper that operators can adopt immediately.

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Material

100% Paper

Recyclable bubble wrap replacement

CE Marked

Two Width Options

125mm and 200mm dispensers available

100% Paper, 100% Recyclable

Plastic-free surface protection

No Power Required

Purely mechanical bench-top dispensing

AirWorks CIRRUS Delivery Systems

AirWorks CIRRUS Delivery Systems

Modular Air Cushion Delivery for Single Packing Benches to Multi-Station Fulfilment Operations

AirWorks CIRRUS delivery systems are modular accessories that work with the CIRRUS inflatable packaging machine to deliver air cushions directly to the packing bench — automatically, efficiently and with minimal operator involvement. From the simple Portable rollable stand for flexible single-bench use, to the EasyBox automatic bench-top supply system, the Docking Station for centralised multi-station supply and the Twister for pre-made cushion roll transport, every CIRRUS delivery system is designed to improve ergonomics, reduce replenishment time and increase packing throughput.

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Stations

Up to 16

Supplied from one machine

CE Marked

CIRRUS Portable Stand

Mobile, flexible single-bench setup

CIRRUS EasyBox

Automatic cushion supply to one station

CIRRUS Docking Station

Centralised supply to multiple stations

AirWorks Inflatable Packaging Machine

AirWorks CIRRUS Inflatable Packaging Machine

On-Demand Air Cushion Inflation — Virtually Maintenance Free, Made in Germany

The AirWorks CIRRUS is a high-performance inflatable packaging machine that produces protective air cushions on demand at the pack bench. Available in three configurations — CIRRUS Vario, CIRRUS Maxx and CIRRUS Plus — the same core machine handles film widths from 230mm up to 800mm, making it suitable for everything from lightweight void fill to large-format protective cushioning. The patented sealing process uses no Teflon tape and no knives, making the CIRRUS virtually maintenance free and significantly cheaper to run than competing machines.

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Maintenance

Near Zero

No Teflon tape. No knives.

CE Marked

No Teflon Tape or Knives

Patented sealing — virtually maintenance free

Three Film Width Options

Vario 230mm, Maxx 400mm, Plus 800mm

Made in Germany

Recycled aluminium, built to last

Robot Pallet Wrapper

Robot S7 Robot Pallet Wrapper

Autonomous Pallet Wrapping Without Fixed Installation — Wrap Pallets Anywhere in Your Warehouse

The Robot S7 is an autonomous robot pallet wrapper from Robopac that wraps pallets wherever they are in the warehouse — with no fixed installation, no structural modifications and no dedicated wrapping station required. Battery powered and self-charging, the Robot S7 navigates independently around each pallet and delivers a consistent, professional stretch film wrap — eliminating manual hand wrapping and the health and safety risks that come with it.

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Installation

None Required

Wraps pallets anywhere

CE Marked

No Fixed Installation

Wraps pallets anywhere in the warehouse

Battery Powered & Self-Charging

Continuous operation, no downtime

Reduces Manual Handling

Removes operator wrapping from the process

Rotary Arm Pallet Wrapper

Masterwrap XL Rotary Arm Pallet Wrapper

Heavy-Duty Rotary Arm Wrapping for Unstable, Tall and High-Volume Pallet Loads

The Masterwrap XL is a heavy-duty rotary arm pallet wrapper from Robopac, designed for operations where load characteristics or throughput requirements make a turntable wrapper unsuitable. The rotating arm moves around a stationary pallet — eliminating the risk of load movement during wrapping and making it the right choice for tall, top-heavy, fragile or heavy loads. Built for demanding industrial environments with full conveyor integration capability.

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Format

Rotary Arm

Pallet stays still — arm rotates

CE Marked

Stationary Pallet Wrapping

Arm rotates — pallet stays still

Heavy-Duty Construction

Built for demanding industrial environments

Suits Tall & Unstable Loads

No pallet rotation required

Low Profile Turntable Pallet Wrapper

Masterplat PGS Low Profile Turntable Pallet Wrapper

Floor-Level Pallet Wrapping for Conveyor Integration and Low-Level Loading Operations

The Masterplat PGS is a low profile turntable pallet wrapper from Robopac, designed for operations where floor-level pallet loading or conveyor line integration makes a standard-height turntable impractical. With a low profile turntable platform, powered pre-stretch film carriage and programmable wrap cycles, the PGS delivers the same consistent wrapping performance as the Masterplat — in a format built for automated despatch lines and height-restricted environments.

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Profile

Low Level

Floor-level turntable platform

CE Marked

Low Profile Turntable

Flush-to-floor loading, no ramp required

Conveyor Compatible

Inline integration with packing lines

Pre-Stretch Film Carriage

Reduces film consumption per pallet

Turntable Pallet Wrapper

Masterplat Turntable Pallet Wrapper

Fast, Reliable Turntable Pallet Wrapping for Warehousing and Distribution

The Masterplat is a high-performance turntable pallet wrapper from Robopac, designed to deliver fast, consistent load stabilisation across warehousing, distribution and manufacturing environments. With a powered pre-stretch film carriage, programmable wrap cycles and speeds of up to 40 pallets per hour, the Masterplat is the benchmark turntable pallet wrapping machine for medium to high-volume operations.

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Output

Up to 40/hr

Pallets wrapped

CE Marked

Up to 40 Pallets/Hr

High-speed turntable wrapping

Pre-Stretch Film Carriage

Reduces film consumption per pallet

Programmable Wrap Cycles

Consistent results on every pallet

Shrink Tunnel

Severn HT Shrink Tunnel

The Essential Second Half of Every Shrink Wrapping System

The Severn HT is a high-performance shrink tunnel designed to work in line with L-sealers, side sealers and sleeve wrappers — delivering the controlled heat that shrinks film tightly around every pack. Available in a range of sizes and conveyor speeds to suit different product dimensions and throughput requirements, the HT completes the shrink wrapping process with a consistent, professional finish on every pack.

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Finish

Professional

Tight, consistent shrink on every pack

CE Marked

Works With All Severn Sealers

LS, SS and SW compatible

Adjustable Temperature & Speed

Optimised for every product and film

Multiple Tunnel Sizes

Suits a wide range of product dimensions

Sleeve Wrapper

Severn SW Sleeve Wrapper

Automatic Sleeve Wrapping for Multipacks, Bundles and High-Speed Secondary Packaging

The Severn SW is an automatic sleeve wrapper designed for high-speed secondary packaging applications — multipacking, bundling and tray overwrapping. Using centrefold shrink film, the SW forms a sleeve around the product or group of products before passing through a shrink tunnel, producing a tight, professional bundle pack at high speed. Ideal for food and beverage, FMCG, print and manufacturing operations running secondary packaging lines.

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Application

High Speed

Automatic sleeve wrapping

CE Marked

Automatic Sleeve Formation

Continuous high-speed bundle wrapping

Multipack & Bundle Ready

Groups, trays and secondary packs

Production Line Integration

Inline conveyor-fed operation

Side Sealer Shrink Wrapping Machine

Severn SS Side Sealer Shrink Wrapping Machine

High-Speed Continuous Flow Shrink Wrapping for Production Line Integration

The Severn SS is a high-speed side sealer shrink wrapping machine designed for continuous flow wrapping of products on a production line. Unlike an L-sealer, the SS wraps products as they pass through on a conveyor — making it ideal for high-volume operations where throughput, consistency and line integration are the priority. Compatible with centrefold POF shrink film and designed to pair with the Severn HT shrink tunnel.

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Format

Continuous Flow

Non-stop production line wrapping

CE Marked

Continuous Flow Operation

Non-stop wrapping on a production line

Higher Throughput Than L-Sealers

Built for high-volume environments

Production Line Integration

Inline conveyor-fed operation

L-Sealer Shrink Wrapping Machine

Severn LS L-Sealer Shrink Wrapping Machine

Fast, Professional Shrink Wrapping for Medium to High-Volume Production Lines

The Severn LS is a high-performance L-sealer shrink wrapping machine that seals and trims centrefold POF shrink film around a product in a single action, producing a clean, professional finish ready for the shrink tunnel. Available in manual, semi-automatic and fully automatic configurations, the LS suits a wide range of throughput requirements — from small production runs to high-speed integrated packing lines.

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Output

Up to 200/hr

Product dependent

CE Marked

Up to 200 Packs/Hr

High-speed shrink wrapping output

Manual to Fully Automatic

Configurations to suit every throughput

POF Shrink Film Compatible

Clean, high-clarity retail finish

Chamber Sealer

Severn CS Chamber Sealer

Compact, Versatile Heat Sealing for Small-Batch and Retail Shrink Wrapping Applications

The Severn CS is a compact chamber sealer designed for low-to-medium volume shrink wrapping where a clean, professional seal is required without the footprint or cost of a full L-sealer system. Ideal for retail, artisan food production, gift packaging and small-batch manufacturing, the CS delivers a reliable heat seal on POF and PVC shrink film — producing a professional finished pack at the bench.

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Footprint

Compact

Bench-top chamber sealing

CE Marked

Compact Bench-Top Design

Minimal footprint, easy to position

POF & PVC Compatible

Flexible film options

Clean Professional Seal

Consistent results on every pack

Cardboard Shredders

Cardboard Shredders

Convert Waste Cardboard Into Protective Packaging and Cut Packaging Costs to Zero

Hyper-Shredder cardboard shredding machines convert waste cardboard boxes into high-quality protective packaging material at the pack bench. By turning cardboard you already receive into void fill and cushioning, you eliminate the cost of bought-in packaging materials while reducing waste disposal costs at the same time — a genuinely circular packaging solution.

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Material Cost

Zero

Uses your own waste cardboard

CE Marked

Zero Material Cost

Uses waste cardboard already on site

Reduces Waste Disposal Costs

Less cardboard waste to collect and remove

Fully Circular Solution

100% on-site waste-to-packaging process

Paper Void Fill Systems

Paper Void Fill Systems

Fast, Sustainable Void Fill That Replaces Plastic and Reduces Packaging Waste

Protega paper void fill systems deliver fast, consistent void filling at the pack bench using 100% paper-based materials. Designed as a direct replacement for plastic loose fill and foam, our systems help businesses reduce packaging waste, meet sustainability targets and maintain throughput — without compromising on protection or pack bench efficiency.

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Material

100% Paper

Fully recyclable void fill

CE Marked

100% Paper-Based

Fully recyclable, plastic-free void fill

Fast Pack Bench Operation

Consistent output with minimal operator input

Reduces Plastic Packaging

Supports sustainability and compliance targets

Automation and Infeeds

Automation & Infeed Systems

Integrate Counting, Weighing and Feeding Into Your Bagging System for Faster, More Accurate Packing

Severn Packaging supplies a range of automation and infeed systems designed to integrate directly with the SEVERN-DT tabletop bagging machine. From counting conveyors and weigh scales to automatic bowl feeders, our infeed systems automate product presentation into the bagging machine — reducing operator input, improving packing speed and delivering more consistent, accurate pack quantities.

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Operator Input

Reduced

Automated product presentation

CE Marked

Counting Conveyors

Automated count and present into the bagger

Weigh Scales

Accurate dispensing by weight

Bowl Feeders

Continuous automated part feeding

E-Commerce Bagging Machine

SEVERN-MF E-Commerce Bagging System

High-Speed Film Bagging for E-Commerce Fulfilment — Sized to Every Product, Waste Reduced on Every Pack

The SEVERN-MF is a fully automatic e-commerce bagging system that uses centrefold film rather than pre-made bags to create a pack sized precisely to each product. By automatically sealing and cutting the film around the item, it eliminates wasted material, reduces pack size and lowers shipping costs — making it the ideal solution for high-volume e-commerce and fulfilment operations looking to improve efficiency and reduce packaging spend.

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Pack Size

Product Sized

Automatic film sizing on every pack

CE Marked

Automatic Film Sizing

Creates a pack sized to each product

Reduces Material Waste

No excess film or pre-made bag inventory

High-Speed Throughput

Built for high-volume fulfilment operations

Tabletop Bagging Machine

SEVERN-DT Tabletop Bagging Machine

Replace Manual Packing with a Fast, Cost-Effective Tabletop Automatic Bagging System

The SEVERN-DT is a high-performance tabletop bagging machine built to increase packing speed and reduce manual handling. Using pre-opened bags on a roll, it delivers fast, consistent results in a compact footprint—while remaining flexible enough to run both poly and paper and integrate with automated infeed systems as your operation grows.

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Throughput

30 bags/min

Product dependent

CE Marked

Throughput

Up to 30 bags per minute (product dependent)

Material Flexibility

Runs poly and paper bags

Automation Ready

Compatible with infeed systems

Why Businesses Choose the Severn LS L-Sealer

Clean, Retail-Quality Finish — The L-seal format produces a tight, professional wrap with no trailing film, delivering a retail-ready presentation on every pack.

Clean, Retail-Quality Finish — The L-seal format produces a tight, professional wrap with no trailing film, delivering a retail-ready presentation on every pack.

Clean, Retail-Quality Finish — The L-seal format produces a tight, professional wrap with no trailing film, delivering a retail-ready presentation on every pack.

Clean, Retail-Quality Finish — The L-seal format produces a tight, professional wrap with no trailing film, delivering a retail-ready presentation on every pack.

See the Severn LS in Action

From food and cosmetics to gifts and publishing, see how the Severn LS L-sealer delivers a fast, consistent and professional shrink wrap finish.

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Key Features

Key Features of the Severn LS L-Sealer

A versatile, high-performance L-sealer available in manual, semi-automatic and fully automatic configurations.

  • L-seal format seals and trims film in a single action for a clean, professional finish
  • Compatible with centrefold POF shrink film for high-clarity, retail-quality results
  • Available in manual, semi-automatic and fully automatic configurations
  • Adjustable sealing temperature and conveyor speed for different products and film gauges
  • Up to 200 packs per hour depending on product size and configuration
  • Robust construction designed for daily production use
  • Compact footprint for standalone or inline integration
  • Quick film loading and changeover to minimise downtime
  • Designed to pair directly with the Severn HT shrink tunnel
  • UK installation, training and aftercare support from Severn Packaging
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Technical Specifications

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Ideal for Food, Cosmetics, Gifts, Publishing and General Manufacturing

The Severn LS is suited to any business that needs a fast, professional shrink-wrapped finish on medium to high volumes across a range of product types.

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Automotive Parts
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Electrical & Electronic Components
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E-Commerce Orders
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Aerospace Components

Configure Your Severn LS System

The LS is available in multiple configurations and pairs with the Severn HT shrink tunnel to create a complete integrated shrink wrapping system.

  • Manual L-Sealer — Operator-fed sealing for lower-volume runs and flexible production environments
  • Semi-Automatic L-Sealer — Motorised film feed for faster, more consistent output with reduced operator effort
  • Fully Automatic L-Sealer with Infeed Conveyor — Continuous automatic feeding and sealing for high-speed production line integration
  • Severn HT Shrink Tunnel — Pair with the HT tunnel for a complete seal-and-shrink system
  • POF Shrink Film Supply — Centrefold POF film supplied by Severn Packaging with UK stock and volume pricing
Let's talk packaging

Looking to improve your packing process?

Speak to our team about your application, request samples or arrange a demo. We’ll review your current process and show you exactly where you can improve speed, protection and efficiency.

Free packaging review & audit

Free packaging review & audit

Free packaging review & audit

01527 088 109

Mon–Fri, 8:30am–5pm
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Supporting manufacturers and fulfilment teams across the UK
From e-commerce to aerospace.