Hexafil

Hexafil Paper Void Fill

Expanding Honeycomb Paper Void Fill — Fast, Sustainable and FSC-Accredited

Hexafil is a 100% recyclable and biodegradable honeycomb paper void fill material from Protega, dispensed on demand from the Auto Hexafil powered dispenser or a power-free system. The expanding paper structure creates superior cushioning with less material than crumpled paper — reducing over-packing, cutting material costs and keeping packing lines moving at high volume. FSC-accredited and kerbside recyclable, Hexafil is a direct replacement for plastic loose fill and foam chips.

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Expanding Honeycomb Structure

Superior cushioning with less material

100% Recyclable & Biodegradable

FSC-accredited, kerbside recyclable

Reduces Over-Packing

Consistent material output on every pull

Fast Dispensing

Keeps packing lines moving at peak volumes

UK Supply Through Severn Packaging — Powered and Power-Free Options Available

Hexafil paper void fill is supplied by Severn Packaging in roll format for both the Auto Hexafil powered dispenser and the power-free system. Contact us to confirm your dispenser configuration and volume requirements and to arrange ongoing supply pricing and account terms.

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Key Specifications

  • Material: 100% recycled paper — FSC-accredited and biodegradable
  • Structure: Expanding honeycomb paper that creates cushioning volume on dispensing
  • Dispenser options: Auto Hexafil powered dispenser or power-free system
  • Application: Void fill — fills empty space in boxes and prevents product movement in transit
  • Recyclability: 100% recyclable and biodegradable — kerbside recyclable
  • Efficiency: Expanding structure means less material needed per pack versus crumpled paper
Key Features
  • Expanding honeycomb paper structure creates superior cushioning volume with less material per pack
  • 100% recyclable and biodegradable — FSC-accredited and kerbside recyclable
  • Compatible with the Auto Hexafil powered dispenser for fast, consistent output at high volume
  • Power-free option available for flexible, temporary or space-limited packing environments
  • Reduces over-packing — consistent material output on every pull reduces unnecessary fill
  • Direct replacement for plastic loose fill, foam chips and crumpled paper
  • Proven to reduce material costs through the efficiency of the expanding honeycomb structure
Key Features
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Power-Free Option Available

Hexafil is also available in a power-free format for flexible packing environments where a powered dispenser is not available or practical. The power-free system delivers the same expanding honeycomb paper void fill without requiring an electrical connection — ideal for seasonal packing stations, temporary setups or operations where bench power is limited.

Key Features

Our team can help you select the right material and specification for your application.

Extensive stock
for fast delivery
Quality materials
you can rely on
Technical expertise
& support
Competitive pricing
& value
UK based
with local service
Let's talk packaging

Looking to improve your packing process?

Speak to our team about your application, request samples, or explore alternative bag options. We’ll help you find the right specification for your products and packing process.

Free samples available for testing

Guidance on sizes, materials & specifications

Compatible with all major bagging systems

01527 088 109

Mon–Fri, 8:30am–5pm
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Supporting manufacturers and fulfilment teams across the UK
From e-commerce to aerospace.