Auto HexaFil Paper Void Fill Machine
Automatic, High-Speed Paper Void Fill for Busy Packing Operations
The Auto HexaFil produces strong, flexible paper cushioning on demand using an expandable honeycomb structure. Designed for fast-paced packing environments, it helps operators fill empty space quickly, secure products in transit and reduce material use compared with conventional loose or heavily crumpled paper. Its compact, reliable and user-friendly design integrates easily into established packing areas.
Automatic, High-Speed Output
Produces expanded cushioning on demand
Stronger Cushion
Expandable cells support and secure products
Compact UK-Made System
Reliable, user-friendly and easy to integrate
Why Choose Auto HexaFil for Paper Void Fill?
Protect Products with a Stronger Cushion — The expanding paper structure creates robust cushioning that helps immobilise products, absorb movement and reduce the risk of breakages in transit.
Use Less Material — Compact paper expands into an open honeycomb structure as it is dispensed, creating useful volume and protection without relying on excessive quantities of conventional paper.
Reduce the Packing-Area Footprint — The compact machine and densely wound paper rolls require less space than bulky pre-filled void-fill materials, helping keep packing areas organised.
Improve Sustainability and Presentation — FSC-certified, 100% recycled paper provides a recyclable packaging solution with a clean, considered appearance when customers open the box.
See the Auto HexaFil in Action
Explore the machine, controls, expanded paper output and finished in-box protection.




Built for Fast, Consistent Void Filling
A compact automatic system that turns recycled paper into flexible protective cushioning whenever operators need it.
- Automatic, high-speed production of expanded paper void fill
- Robust honeycomb structure creates a stronger protective cushion
- Flexible, mouldable material conforms around different product shapes
- Compact footprint for integration into busy packing environments
- Simple controls support consistent day-to-day operation
- FSC-certified paper made from 100% recycled content
- Paper-based solution that can be recycled after use
- Expanded structure helps reduce the quantity of material required
- Designed and manufactured in the UK
- Machine supply, demonstrations, training and ongoing paper supply from Severn Packaging

Technical Specifications
Current working specifications. Final requirements will be confirmed against the selected machine configuration.
Ideal for E-Commerce, Fulfilment, Manufacturing and Distribution
Suitable for operations that need fast, repeatable paper void fill to secure varied products inside shipping cartons.
Frequently Asked Questions
It expands compact paper into a three-dimensional honeycomb structure that can be moulded around products or placed into empty carton space to provide cushioning and prevent movement.
The compatible paper is FSC-certified and made from 100% recycled content. It provides a paper-based protective packaging solution that customers can recycle after use.
The paper opens into a voluminous cellular structure as it is dispensed. This creates cushioning and useful void-fill volume from a compact roll, helping reduce reliance on excessive quantities of conventional paper.
Yes. The expanded paper is flexible and mouldable, allowing operators to shape it around varied products, fill irregular spaces and create a supportive cushion inside the carton.
Yes. The system can be configured to produce expanded paper into a hopper for convenient access at the packing station. The correct layout depends on the available space and required packing workflow.
Yes. Severn Packaging can arrange a demonstration or process trial using representative products and cartons so you can compare protection, material use and packing efficiency with your current method.
Looking to improve your packing process?
Speak to our team about your application, request samples or arrange a demo. We’ll review your current process and show you exactly where you can improve speed, protection and efficiency.
Free packaging review & audit
Tailored system recommendation
UK-based installation & support
01527 088 109



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