Auto HexaFil Paper Void Fill Machine

Auto HexaFil Paper Void Fill Machine

Automatic, High-Speed Paper Void Fill for Busy Packing Operations

The Auto HexaFil produces strong, flexible paper cushioning on demand using an expandable honeycomb structure. Designed for fast-paced packing environments, it helps operators fill empty space quickly, secure products in transit and reduce material use compared with conventional loose or heavily crumpled paper. Its compact, reliable and user-friendly design integrates easily into established packing areas.

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Material

100% Recycled Paper

FSC-certified and recyclable

Automatic, High-Speed Output

Produces expanded cushioning on demand

Stronger Cushion

Expandable cells support and secure products

Compact UK-Made System

Reliable, user-friendly and easy to integrate

Why Choose Auto HexaFil for Paper Void Fill?

Protect Products with a Stronger Cushion — The expanding paper structure creates robust cushioning that helps immobilise products, absorb movement and reduce the risk of breakages in transit.

Use Less Material — Compact paper expands into an open honeycomb structure as it is dispensed, creating useful volume and protection without relying on excessive quantities of conventional paper.

Reduce the Packing-Area Footprint — The compact machine and densely wound paper rolls require less space than bulky pre-filled void-fill materials, helping keep packing areas organised.

Improve Sustainability and Presentation — FSC-certified, 100% recycled paper provides a recyclable packaging solution with a clean, considered appearance when customers open the box.

See the Auto HexaFil in Action

Explore the machine, controls, expanded paper output and finished in-box protection.

Key Features

Built for Fast, Consistent Void Filling

A compact automatic system that turns recycled paper into flexible protective cushioning whenever operators need it.

  • Automatic, high-speed production of expanded paper void fill
  • Robust honeycomb structure creates a stronger protective cushion
  • Flexible, mouldable material conforms around different product shapes
  • Compact footprint for integration into busy packing environments
  • Simple controls support consistent day-to-day operation
  • FSC-certified paper made from 100% recycled content
  • Paper-based solution that can be recycled after use
  • Expanded structure helps reduce the quantity of material required
  • Designed and manufactured in the UK
  • Machine supply, demonstrations, training and ongoing paper supply from Severn Packaging
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Technical Specifications

Current working specifications. Final requirements will be confirmed against the selected machine configuration.

Ideal for E-Commerce, Fulfilment, Manufacturing and Distribution

Suitable for operations that need fast, repeatable paper void fill to secure varied products inside shipping cartons.

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E-commerce & Mail Order Fulfilment
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Retail & Consumer Goods
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Electronics & IT Hardware
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Medical Devices
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Healthcare & Pharmaceutical
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Cosmetics & Personal Care

Build the Right Paper Void Fill Setup

Machine position and paper supply can be configured around the available packing space, required output and operator workflow.

  • Direct-Feed Setup — Position the paper supply with the machine for a compact local packing-station arrangement
  • Hopper-Fed Setup — Produce cushioning into a storage hopper so material is readily available to one or more packing positions
  • Natural or White Paper — Select the paper finish that best suits product presentation and brand requirements
  • Process Trial — Compare the system with your existing void fill using representative products and cartons
Carton protected with expanded recyclable paper void fill

Frequently Asked Questions

Let's talk packaging

Looking to improve your packing process?

Speak to our team about your application, request samples or arrange a demo. We’ll review your current process and show you exactly where you can improve speed, protection and efficiency.

Free packaging review & audit

Tailored system recommendation

UK-based installation & support

01527 088 109

Mon–Fri, 8:30am–5pm
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Supporting manufacturers and fulfilment teams across the UK
From e-commerce to aerospace.